Reactors & Pressure Vessels

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GMP Reactors are widely used now a days to achieve high quality products and also considering US-FDA norms in industries e.g. API, Pharma, Specialty, Food, Adhesives, Cosmetics, etc..
GMP Reactor is a vessel with cylindrical shell welded with Top and Bottom torispherical dishend. Agitator with Gear and Motor is provided on Top Dishend mounted on Lantern Stool and Assembly.

Agitator for Reactor:

Agitator for Reactor

Inside the vessel Blades like Anchor or Propeller or any other design as per process requirement is attached with shaft with help of solid bush. Baffle also can be provided on vessel wall fitted fitted on the Baffle clits. Guide Bush is provided on Bottom Dishend for Agitator Support. Rigid Coupling in two part shaft is provided for easy handling and maintenance. On top Dishend of Reactor Nozzles for Inlet Sight & Light glass to be given in ANCILLARIES. Davit Arm with swing I-Bolts can be provided on Manhole for easy opening. Bottom dishend discharge nozzle is provided.

Ancillaries Reactors & Pressure Vessels:

Ancillaries

For External Heating of vessel plain jacket or Half Pipe Limpet Coil is provided on 80% of the shell height and Bottom Dishend. Cooling or Heating can also be given internally by providing full pipe coil. Jacket of vessel is Insulated with Hot Insulation ( Glass wool, Rock wool etc..) & Cold Insulation (with Puff or Liquid Injection called INSITUE). For GMP Application Insulation is covered with SS 304 guage sheet

Heating & Cooling of Reactor:

Heating & Cooling of Reactor Heating & Cooling of Reactor

For External Heating of vessel plain jacket or Half Pipe Limpet Coil is provided on 80% of the shell height and Bottom Dishend. Cooling or Heating can also be given internally by providing full pipe coil. Jacket of vessel is Insulated with Hot Insulation ( Glass wool, Rock wool etc..) & Cold Insulation (with Puff or Liquid Injection called INSITUE). For GMP Application Insulation is covered with SS 304 guage sheet

Drive Assembly of Reactor:

Drive Assembly of Reactor

Drive Assembly of Agitator is Fabricated as per the requirement of Motor and Gear. Foot Mounted or Flange Mounted. Gland Packing with Stuffing Box or Mechanical Seal can be fitted on shaft. Drive Assembly is provided with Double Tapper Roller Bearing, Housing, Flexible Coupling, Chuck nut, Lock nut, etc... Complete Drive is covered with SS 304 Drive Guard to avoid contact of MS part during process.

Features of ASP Reactors:

  • MANUFACTURED REACTORS UPTO 24000LTRS.
  • WE MANUFACTURE GMP REACTORS FOR PHARMA API, CLEAN ROOM APPLICATIONS AS PER DESIGN CODE ASME SEC VIII DIV I.
  • ALSO UNDERTAKE X RAY JOBS UNDER THIRD PARTY INSPECTION AGENCY.
  • WITH MIRROR FINISH FROM 220 GRIT TO 440 GRIT, SMOOTH WELDING & FLUSH GRINDING AND INSULATION WITH MIRROR FINISHED S.S CLADDING.
  • ADHERES TO ASME AND OTHER STANDARDS WITH SPECIAL ATTENTION TO ARGON AND ARC WELDING PROCEDURES
  • MANUFACTURING FACILITY APPROVED BY THE RENOWNED CONSULTANTS AND THIRD PARTY INSPECTION AGENCIES.